PVC and embroidered patches are the two most popular choices for custom logo patches, and they could hardly be more different. One is stitched from thread; the other is moulded from soft, flexible PVC rubber. Both can carry your own design, but each has strengths that make it the better choice for certain uses.
What is an embroidered patch?
An embroidered patch is made by stitching coloured thread onto a fabric base, usually twill. The stitching builds up a slightly raised, textured surface with a classic, traditional look. The edge is often finished with a merrowed (overlocked) border or a hot-cut edge for custom shapes.
What is a PVC patch?
A PVC patch is made by filling a custom mould with soft PVC in layers, one colour at a time. The result is a flexible rubber patch with crisp, clean edges. Designs can be flat (2D) or have raised and sculpted areas (3D).
The key differences at a glance
- Look and feel: embroidered patches have a soft, textured thread finish; PVC patches are smooth, glossy or matte rubber.
- Detail: PVC holds sharp lines and small elements well because each colour is moulded; embroidery reproduces bold shapes beautifully but very tiny text needs extra size.
- Water and dirt: PVC is waterproof and wipes clean; embroidered patches are washable but thread can absorb water and wear with heavy abrasion.
- Durability outdoors: PVC keeps its colour and shape in rain, mud and sun; embroidery suits everyday clothing and indoor use.
- Backings: both work with sew-on and hook-and-loop backings; iron-on backing suits embroidered patches, while PVC is not designed for heat application.
- Weight and thickness: embroidered patches are thin and flexible; PVC patches are a little thicker and more rigid.
When to choose embroidered patches
Choose embroidery when you want a classic, premium textile look: company uniforms, club and team jackets, caps, school blazers and fashion pieces. It is ideal for logos with solid colour areas and clear outlines, and an iron-on backing makes it easy to apply to clothing.
When to choose PVC patches
Choose PVC when your patch needs to survive tough conditions or when you want a modern, three-dimensional look: backpacks, outdoor and tactical gear, workwear, pet collars and promotional merchandise. PVC is also a good option when your design has crisp lines or small elements that would be hard to stitch.
What about cost?
Price depends on your exact size, quantity, number of colours, shape and backing, so we quote every order individually rather than using a fixed price list. Requesting a quote is free, and you can ask for both options to compare them side by side.
How to order either type
Send us your logo or artwork through the quote form, tell us the width, height and quantity you need, and choose your shape, backing and edge. We will email you a custom quotation for customers in the USA and the UK.