Embroidered and woven patches are both made from thread, so they are easy to confuse. The difference is in how the thread is used, and that changes how much detail the patch can show, how it feels and how thick it is.
How embroidered patches are made
Embroidered patches are stitched: a machine sews thread onto a fabric base, building up the design stitch by stitch. The stitches sit on top of the base, creating a raised, textured surface you can feel with your fingers.
How woven patches are made
Woven patches are made on a loom: much thinner threads are woven together to form the design and the patch itself at the same time. The result is flat, smooth and tightly detailed, similar to a high-quality clothing label.
The main differences
- Detail: woven patches use finer thread, so small text, thin lines and intricate logos come out sharper.
- Texture: embroidered patches are raised and tactile; woven patches are flat and smooth.
- Thickness: woven patches are thinner and lighter, so they sit neatly on caps, sleeves and lightweight garments.
- Look: embroidery has a bold, classic, handcrafted character; woven patches look clean, refined and modern.
- Colours: both can reproduce multi-colour designs; very subtle colour blends are easier to suggest with the fine threads of a woven patch.
Which one should you choose?
If your logo has small lettering, fine lines or lots of detail, a woven patch will usually reproduce it more faithfully. If your design is bold and simple and you love a textured, traditional finish, embroidery is hard to beat. For uniforms and caps, both work well; it comes down to the look you prefer.
Backings and edges
Both types can be made with sew-on, iron-on, hook-and-loop or adhesive backings, and with merrowed or cut edges depending on the shape. Our quote form shows which options are available for each patch type.
Get a quote for both
If you can't decide, upload your design and mention that you would like advice in the instructions box. Our team will review your artwork and recommend the best option before you order.